Fully-auto 38CNC-4A-2S CNC Pipe Bending Machine

Fully-auto 38CNC-4A-2S CNC Pipe Bending Machine

This model is a fully automatic three-dimensional CNC pipe bending machine,which can automatically bend, automatically feed, and automatically rotate the angle.The b mandrel movement are controlled by Hydraulic Control.

It is especially suitable for the processing of pipe fittings with many spatial angles and high precision requirements. Such as: production of automobile oil pipes, air conditioning pipes, motorcycle frames, wheelbarrow etc.

  • Applicable materials: steel pipes, stainless steel pipes, iron pipes, aluminum pipes, copper pipes, titanium pipes, galvanized pipes, etc.
  • Applicable pipe shape: round pipe, square pipe, rectangular pipe, oval pipe, but bars, profiles, wires, can also be bent.
  • Bending effect: there will be no deformation when bending thin tubes or small bending radii, and there are no wrinkles and obvious depressions on the tube surface.
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Product Description

Fully-auto 38CNC-4A-2S CNC Pipe Bending Machine Features

Machine Body

1. Ultra-thick Q235 welded steel plate is used to make the body of the machine. It then undergoes overall tempering and strict quality measures to eliminate internal stress and ensure strength, stiffness, and life.
2. Machine parts such as axles, gears, slides, are made of #45 steel to provide better mechanical properties, and then quench according to need, to ensure hardness.
3. The shaped parts like the bending head are cast from ductile iron QT500 material, which is not easy to deform, and the stability is good. All casting designs are continuously improved to assure the best performance.

Fully-auto 38CNC-4A-2S CNC Pipe Bending Machine body

PLC Control

1. PLC control system, equipped with Mitsubishi servo system(servo driver, servo motor, positioning module, CPU, etc.), accurately control the 2 axes respectively, with strong performance and good stability.
2. All the data of pipe bending can be input through the touch screen. The touch screen can be
switched between Chinese and English.
3. Pipe processing Y, B, C data and X, Y, Z data conversion function, and automatically generate the processing parameters of the required pipe length.
4. It has the functions of product quantity statistics and man-hour statistics, which is convenient for production management.
5. Each file can be set with 48 bend angles, and the memory can store multiple sets of files, which facilitates the processing of a wide variety of products and greatly improves production efficiency;
6. After the data is edited, it is protected by a key to preventing the data from being modified arbitrarily;
7. With a power-off memory function, data can be permanently saved.
8. Manual, semi-automatic, and fully automatic operation modes can be set. When trying to bend, you can choose to manually resolve the movement, observe the interference point, and modify the movement.
9. Each bend can set rebound compensation value and demolding clearance according to different materials.
10. The setting of the waiting position, safe position, bending die interference position, pressure die interference position, etc. can all be fine-tuned.

 

Mechanical part

1. The bending arm is controlled by servo motor and gear,with high bending.
2. The linear transmission part of the feeding part is composed of imported high-precision ball screw and high-quality wear-resistant linear guide rail, which ensures the accuracy of feeding and the sufficient service life of the machine.
3. Feeding is controlled by feeding carriage. There are two kinds of feeding methods: direct feeding and pinch feeding. When no mandrel, the pinch feeding method can be used. The feeding can be repeated, and the length of the workpiece is not limited.
4. Equipped with hydraulic mandrel extractor, hydraulic clamping and pressure die, thus ensuring a high-quality bending result.

mechanical part

Hydraulic part

1. The hydraulic system mainly uses imported brands. The hydraulic circuit has cooling and speed adjustment devices, which are powerful stable and durable.
2. Oil cooler or air cooler – can prevent oil deterioration due to high temperature, and keep oil viscosity unchanged to make the machine work stably, thereby greatly improving production efficiency and product quality.

Electrical part

1.Electrical parts- adopt Schneider of France, strong performance, good stability, and long service life, the cabinet conform to IP65, conform CE standard.

Tooling

The materials adopted to make tools are high quality like 42MRMO, #45 steel ,Cr12, vacuum quench heat treatment, and surface nitration to guarantee die abrasion resistance and long operating life for its products. The tool changeover is simple, you will learn fast after watching our video guidance.

Fully-auto 38CNC-4A-2S CNC Pipe Bending Machine tooling

 

Bending Samples

Bending Samples

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Fully-auto 38CNC-4A-2S CNC Pipe Bending Machine Technical Parameters

Parameters 38CNC-4A-2S(4axis, 2 stack machine)
Control system PLC control
Controller storage capacity 500sets program ,20 bends for each program
Max bending capability Φ38x2mm
Bending radius 250mm
Bending angle 0~185°
Valid mandrel length 2900mm
Maximum feeding length 2100mm
Bending control Servo motor control 3.0Kw
Bending speed 100°/sec
Bending accuracy ±0.1°
Feeding control Servo motor, 1.0Kw
Feeding speed 300~800mm/sec
Feeding accuracy ±0.1mm
Rotating control Servo motor,750w
Rotating speed 270°/sec
Rotating accuracy ±0.1 °
Shifting mode control Servo motor,750w
Shifting mode speed 300~600mm/sec
Shifting mode accuracy ±0.1mm
Mandrel movement control Hydraulic control
Main motor power 4.0Kw
System hydraulic pressure 12MPa
Cooling system Forced air cooling
Size 4470× 1000 × 1430mm

 

Spare Parts Branding

Item Name Specification Brand
Electrical system PLC 40EH00T2 Japan Mitsubishi
Rotating servo MR-JE-750W
Shifting mode servo MR-JE-750W
Feeding servo MR-JE-1000W
Bending servo MR-JE-3000W
Touch screen Taiwan Weinview
Intermediate relay RXM3AB2BD Schneider
2P air switch 3P63A
Contactor LC1D1210M7N
Switching power supply S-350-24 Taiwan Meanwell
Servo transformer 380/200V China Sunanling
Hydraulic system Oil pump motor Y132-4-4.0KW China Guanshun
Vane pump PV2R1-16F Taiwan Furnan
Sealing elements UN Ring;O Ring Taiwan DZ
Glyd Ring US PARKER
Electromagnetic valve D4-03-3C2/3C4 Japan  YUKEN
Mechanical part Linear guide Taiwan Hiwin

Fully-auto 38CNC-4A-2S CNC Pipe Bending Machine Features

Machine Body

1. Ultra-thick Q235 welded steel plate is used to make the body of the machine. It then undergoes overall tempering and strict quality measures to eliminate internal stress and ensure strength, stiffness, and life.
2. Machine parts such as axles, gears, slides, are made of #45 steel to provide better mechanical properties, and then quench according to need, to ensure hardness.
3. The shaped parts like the bending head are cast from ductile iron QT500 material, which is not easy to deform, and the stability is good. All casting designs are continuously improved to assure the best performance.

Fully-auto 38CNC-4A-2S CNC Pipe Bending Machine body

PLC Control

1. PLC control system, equipped with Mitsubishi servo system(servo driver, servo motor, positioning module, CPU, etc.), accurately control the 2 axes respectively, with strong performance and good stability.
2. All the data of pipe bending can be input through the touch screen. The touch screen can be
switched between Chinese and English.
3. Pipe processing Y, B, C data and X, Y, Z data conversion function, and automatically generate the processing parameters of the required pipe length.
4. It has the functions of product quantity statistics and man-hour statistics, which is convenient for production management.
5. Each file can be set with 48 bend angles, and the memory can store multiple sets of files, which facilitates the processing of a wide variety of products and greatly improves production efficiency;
6. After the data is edited, it is protected by a key to preventing the data from being modified arbitrarily;
7. With a power-off memory function, data can be permanently saved.
8. Manual, semi-automatic, and fully automatic operation modes can be set. When trying to bend, you can choose to manually resolve the movement, observe the interference point, and modify the movement.
9. Each bend can set rebound compensation value and demolding clearance according to different materials.
10. The setting of the waiting position, safe position, bending die interference position, pressure die interference position, etc. can all be fine-tuned.

 

Mechanical part

1. The bending arm is controlled by servo motor and gear,with high bending.
2. The linear transmission part of the feeding part is composed of imported high-precision ball screw and high-quality wear-resistant linear guide rail, which ensures the accuracy of feeding and the sufficient service life of the machine.
3. Feeding is controlled by feeding carriage. There are two kinds of feeding methods: direct feeding and pinch feeding. When no mandrel, the pinch feeding method can be used. The feeding can be repeated, and the length of the workpiece is not limited.
4. Equipped with hydraulic mandrel extractor, hydraulic clamping and pressure die, thus ensuring a high-quality bending result.

mechanical part

Hydraulic part

1. The hydraulic system mainly uses imported brands. The hydraulic circuit has cooling and speed adjustment devices, which are powerful stable and durable.
2. Oil cooler or air cooler – can prevent oil deterioration due to high temperature, and keep oil viscosity unchanged to make the machine work stably, thereby greatly improving production efficiency and product quality.

Electrical part

1.Electrical parts- adopt Schneider of France, strong performance, good stability, and long service life, the cabinet conform to IP65, conform CE standard.

Tooling

The materials adopted to make tools are high quality like 42MRMO, #45 steel ,Cr12, vacuum quench heat treatment, and surface nitration to guarantee die abrasion resistance and long operating life for its products. The tool changeover is simple, you will learn fast after watching our video guidance.

Fully-auto 38CNC-4A-2S CNC Pipe Bending Machine tooling

 

Bending Samples

Bending Samples

<

Fully-auto 38CNC-4A-2S CNC Pipe Bending Machine Technical Parameters

Parameters 38CNC-4A-2S(4axis, 2 stack machine)
Control system PLC control
Controller storage capacity 500sets program ,20 bends for each program
Max bending capability Φ38x2mm
Bending radius 250mm
Bending angle 0~185°
Valid mandrel length 2900mm
Maximum feeding length 2100mm
Bending control Servo motor control 3.0Kw
Bending speed 100°/sec
Bending accuracy ±0.1°
Feeding control Servo motor, 1.0Kw
Feeding speed 300~800mm/sec
Feeding accuracy ±0.1mm
Rotating control Servo motor,750w
Rotating speed 270°/sec
Rotating accuracy ±0.1 °
Shifting mode control Servo motor,750w
Shifting mode speed 300~600mm/sec
Shifting mode accuracy ±0.1mm
Mandrel movement control Hydraulic control
Main motor power 4.0Kw
System hydraulic pressure 12MPa
Cooling system Forced air cooling
Size 4470× 1000 × 1430mm

 

Spare Parts Branding

Item Name Specification Brand
Electrical system PLC 40EH00T2 Japan Mitsubishi
Rotating servo MR-JE-750W
Shifting mode servo MR-JE-750W
Feeding servo MR-JE-1000W
Bending servo MR-JE-3000W
Touch screen Taiwan Weinview
Intermediate relay RXM3AB2BD Schneider
2P air switch 3P63A
Contactor LC1D1210M7N
Switching power supply S-350-24 Taiwan Meanwell
Servo transformer 380/200V China Sunanling
Hydraulic system Oil pump motor Y132-4-4.0KW China Guanshun
Vane pump PV2R1-16F Taiwan Furnan
Sealing elements UN Ring;O Ring Taiwan DZ
Glyd Ring US PARKER
Electromagnetic valve D4-03-3C2/3C4 Japan  YUKEN
Mechanical part Linear guide Taiwan Hiwin

Fully-auto 38CNC-4A-2S CNC Pipe Bending Machine Features

Machine Body

1. Ultra-thick Q235 welded steel plate is used to make the body of the machine. It then undergoes overall tempering and strict quality measures to eliminate internal stress and ensure strength, stiffness, and life.
2. Machine parts such as axles, gears, slides, are made of #45 steel to provide better mechanical properties, and then quench according to need, to ensure hardness.
3. The shaped parts like the bending head are cast from ductile iron QT500 material, which is not easy to deform, and the stability is good. All casting designs are continuously improved to assure the best performance.

Fully-auto 38CNC-4A-2S CNC Pipe Bending Machine body

PLC Control

1. PLC control system, equipped with Mitsubishi servo system(servo driver, servo motor, positioning module, CPU, etc.), accurately control the 2 axes respectively, with strong performance and good stability.
2. All the data of pipe bending can be input through the touch screen. The touch screen can be
switched between Chinese and English.
3. Pipe processing Y, B, C data and X, Y, Z data conversion function, and automatically generate the processing parameters of the required pipe length.
4. It has the functions of product quantity statistics and man-hour statistics, which is convenient for production management.
5. Each file can be set with 48 bend angles, and the memory can store multiple sets of files, which facilitates the processing of a wide variety of products and greatly improves production efficiency;
6. After the data is edited, it is protected by a key to preventing the data from being modified arbitrarily;
7. With a power-off memory function, data can be permanently saved.
8. Manual, semi-automatic, and fully automatic operation modes can be set. When trying to bend, you can choose to manually resolve the movement, observe the interference point, and modify the movement.
9. Each bend can set rebound compensation value and demolding clearance according to different materials.
10. The setting of the waiting position, safe position, bending die interference position, pressure die interference position, etc. can all be fine-tuned.

 

Mechanical part

1. The bending arm is controlled by servo motor and gear,with high bending.
2. The linear transmission part of the feeding part is composed of imported high-precision ball screw and high-quality wear-resistant linear guide rail, which ensures the accuracy of feeding and the sufficient service life of the machine.
3. Feeding is controlled by feeding carriage. There are two kinds of feeding methods: direct feeding and pinch feeding. When no mandrel, the pinch feeding method can be used. The feeding can be repeated, and the length of the workpiece is not limited.
4. Equipped with hydraulic mandrel extractor, hydraulic clamping and pressure die, thus ensuring a high-quality bending result.

mechanical part

Hydraulic part

1. The hydraulic system mainly uses imported brands. The hydraulic circuit has cooling and speed adjustment devices, which are powerful stable and durable.
2. Oil cooler or air cooler – can prevent oil deterioration due to high temperature, and keep oil viscosity unchanged to make the machine work stably, thereby greatly improving production efficiency and product quality.

Electrical part

1.Electrical parts- adopt Schneider of France, strong performance, good stability, and long service life, the cabinet conform to IP65, conform CE standard.

Tooling

The materials adopted to make tools are high quality like 42MRMO, #45 steel ,Cr12, vacuum quench heat treatment, and surface nitration to guarantee die abrasion resistance and long operating life for its products. The tool changeover is simple, you will learn fast after watching our video guidance.

Fully-auto 38CNC-4A-2S CNC Pipe Bending Machine tooling

 

Bending Samples

Bending Samples

<

Fully-auto 38CNC-4A-2S CNC Pipe Bending Machine Technical Parameters

Parameters 38CNC-4A-2S(4axis, 2 stack machine)
Control system PLC control
Controller storage capacity 500sets program ,20 bends for each program
Max bending capability Φ38x2mm
Bending radius 250mm
Bending angle 0~185°
Valid mandrel length 2900mm
Maximum feeding length 2100mm
Bending control Servo motor control 3.0Kw
Bending speed 100°/sec
Bending accuracy ±0.1°
Feeding control Servo motor, 1.0Kw
Feeding speed 300~800mm/sec
Feeding accuracy ±0.1mm
Rotating control Servo motor,750w
Rotating speed 270°/sec
Rotating accuracy ±0.1 °
Shifting mode control Servo motor,750w
Shifting mode speed 300~600mm/sec
Shifting mode accuracy ±0.1mm
Mandrel movement control Hydraulic control
Main motor power 4.0Kw
System hydraulic pressure 12MPa
Cooling system Forced air cooling
Size 4470× 1000 × 1430mm

 

Spare Parts Branding

Item Name Specification Brand
Electrical system PLC 40EH00T2 Japan Mitsubishi
Rotating servo MR-JE-750W
Shifting mode servo MR-JE-750W
Feeding servo MR-JE-1000W
Bending servo MR-JE-3000W
Touch screen Taiwan Weinview
Intermediate relay RXM3AB2BD Schneider
2P air switch 3P63A
Contactor LC1D1210M7N
Switching power supply S-350-24 Taiwan Meanwell
Servo transformer 380/200V China Sunanling
Hydraulic system Oil pump motor Y132-4-4.0KW China Guanshun
Vane pump PV2R1-16F Taiwan Furnan
Sealing elements UN Ring;O Ring Taiwan DZ
Glyd Ring US PARKER
Electromagnetic valve D4-03-3C2/3C4 Japan  YUKEN
Mechanical part Linear guide Taiwan Hiwin
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