This model is a fully automatic three-dimensional CNC pipe bending machine,which can automatically bend, automatically feed, and automatically rotate the angle.The b mandrel movement are controlled by Hydraulic Control.
It is especially suitable for the processing of pipe fittings with many spatial angles and high precision requirements. Such as: production of automobile oil pipes, air conditioning pipes, motorcycle frames, wheelbarrow etc.
Applicable materials: steel pipes, stainless steel pipes, iron pipes, aluminum pipes, copper pipes, titanium pipes, galvanized pipes, etc.
Applicable pipe shape: round pipe, square pipe, rectangular pipe, oval pipe, but bars, profiles, wires, can also be bent.
Bending effect: there will be no deformation when bending thin tubes or small bending radii, and there are no wrinkles and obvious depressions on the tube surface.
Technical Parameters of Automatic 38CNC-5A-3S Pipe Bending Machine
Parameters
38CNC-5A-3S(5axis, 3 stack machine)
Control system
PLC control
Controller storage capacity
500sets program ，20 bends for each program
Max bending capability
Φ38x2mm
Bending radius
250mm
Bending angle
0～185°
Valid mandrel length
3100mm
Maximum feeding length
2400mm
Bending control
Servo motor control 3.0Kw
Bending speed
100°/sec
Bending accuracy
±0.1°
Feeding control
Servo motor, 1.0Kw
Feeding speed
300~800mm/sec
Feeding accuracy
±0.1mm
Rotating control
Servo motor,750w
Rotating speed
270°/sec
Rotating accuracy
±0.1 °
Shifting mode control
Servo motor,750w
Shifting mode speed
300~600mm/sec
Shifting mode accuracy
±0.1mm
Mold change control
Servo motor,3.0Kw
Mold change speed
300~500mm/sec
Mold change accuracy
±0.1mm
Mandrel movement control
Hydraulic control
Main motor power
4.0Kw
System hydraulic pressure
12MPa
Cooling system
Forced air cooling
Size
4470× 1100 × 1430mm
Spare Parts Branding
Item
Name
Specification
Brand
Electrical system
PLC
40EH00T2
Japan Mitsubishi
Rotating servo
MR-JE-750W
Feeding servo
MR-JE-1000W
Bending servo
MR-JE-3000W
Shifting mode servo
MR-JE-750W
Mold change servo
MR-JE-3000W
Touch screen
Taiwan Weinview
Intermediate relay
RXM3AB2BD
Schneider
2P air switch
3P63A
Contactor
LC1D1210M7N
Switching power supply
S-350-24
Taiwan Meanwell
Hydraulic system
Oil pump motor
Y132-4-4KW
China Guanshun
Vane pump
PV2R1-16F
Taiwan Furnan
Sealing elements
UN Ring；O Ring
Taiwan DZDing zing
Glyd Ring
US PARKER
Electromagnetic valve
D4-03-3C2/3C4
Japan YUKEN
Mechnical part
Linear guide
Taiwan Hiwin
Automatic 38CNC-3 Stack-5 Axis Pipe Bending Machine Features
Machine Body
1. Ultra-thick Q235 welded steel plate is used to make the body of the machine. It then undergoes overall tempering and strict quality measures to eliminate internal stress and ensure strength, stiffness, and life.
2. Machine parts such as axles, gears, slides, are made of #45 steel to provide better mechanical properties, and then quench according to need, to ensure hardness.
3. The shaped parts like the bending head are cast from ductile iron QT500 material, which is not easy to deform, and the stability is good. All casting designs are continuously improved to assure the best performance.
PLC Control
1. PLC control system, equipped with Mitsubishi servo system(servo driver, servo motor, positioning module, CPU, etc.), accurately control the 2 axes respectively, with strong performance and good stability.
2. All the data of pipe bending can be input through the touch screen. The touch screen can be
switched between Chinese and English.
3. Pipe processing Y, B, C data and X, Y, Z data conversion function, and automatically generate the processing parameters of the required pipe length.
4. It has the functions of product quantity statistics and man-hour statistics, which is convenient for production management.
5. Each file can be set with 48 bend angles, and the memory can store multiple sets of files, which facilitates the processing of a wide variety of products and greatly improves production efficiency;
6. After the data is edited, it is protected by a key to preventing the data from being modified arbitrarily;
7. With a power-off memory function, data can be permanently saved.
8. Manual, semi-automatic, and fully automatic operation modes can be set. When trying to bend, you can choose to manually resolve the movement, observe the interference point, and modify the movement.
9. Each bend can set rebound compensation value and demolding clearance according to different materials.
10. The setting of the waiting position, safe position, bending die interference position, pressure die interference position, etc. can all be fine-tuned.
Mechanical part
1. The bending arm is controlled by servo motor and gear,with high bending.
2. The linear transmission part of the feeding part is composed of imported high-precision ball screw and high-quality wear-resistant linear guide rail, which ensures the accuracy of feeding and the sufficient service life of the machine.
3. Feeding is controlled by feeding carriage. There are two kinds of feeding methods: direct feeding and pinch feeding. When no mandrel, the pinch feeding method can be used. The feeding can be repeated, and the length of the workpiece is not limited.
4. Equipped with hydraulic mandrel extractor, hydraulic clamping and pressure die, thus ensuring a high-quality bending result.
Hydraulic part
1. The hydraulic system mainly uses imported brands. The hydraulic circuit has cooling and speed adjustment devices, which are powerful stable and durable.
2. Oil cooler or air cooler – can prevent oil deterioration due to high temperature, and keep oil viscosity unchanged to make the machine work stably, thereby greatly improving production efficiency and product quality.
Electrical part
1.Electrical parts- adopt Schneider of France, strong performance, good stability, and long service life, the cabinet conform to IP65, conform CE standard.
Tooling
The materials adopted to make tools are high quality like 42MRMO, #45 steel ，Cr12， vacuum quench heat treatment, and surface nitration to guarantee die abrasion resistance and long operating life for its products. The tool changeover is simple, you will learn fast after watching our video guidance.
Fully-auto 38CNC-5A-3S CNC Pipe Bending Machine Features
Machine Body
1. Ultra-thick Q235 welded steel plate is used to make the body of the machine. It then undergoes overall tempering and strict quality measures to eliminate internal stress and ensure strength, stiffness, and life.
2. Machine parts such as axles, gears, slides, are made of #45 steel to provide better mechanical properties, and then quench according to need, to ensure hardness.
3. The shaped parts like the bending head are cast from ductile iron QT500 material, which is not easy to deform, and the stability is good. All casting designs are continuously improved to assure the best performance.
PLC Control
1. PLC control system, equipped with Mitsubishi servo system(servo driver, servo motor, positioning module, CPU, etc.), accurately control the 2 axes respectively, with strong performance and good stability.
2. All the data of pipe bending can be input through the touch screen. The touch screen can be
switched between Chinese and English.
3. Pipe processing Y, B, C data and X, Y, Z data conversion function, and automatically generate the processing parameters of the required pipe length.
4. It has the functions of product quantity statistics and man-hour statistics, which is convenient for production management.
5. Each file can be set with 48 bend angles, and the memory can store multiple sets of files, which facilitates the processing of a wide variety of products and greatly improves production efficiency;
6. After the data is edited, it is protected by a key to preventing the data from being modified arbitrarily;
7. With a power-off memory function, data can be permanently saved.
8. Manual, semi-automatic, and fully automatic operation modes can be set. When trying to bend, you can choose to manually resolve the movement, observe the interference point, and modify the movement.
9. Each bend can set rebound compensation value and demolding clearance according to different materials.
10. The setting of the waiting position, safe position, bending die interference position, pressure die interference position, etc. can all be fine-tuned.
Mechanical part
1. The bending arm is controlled by servo motor and gear,with high bending.
2. The linear transmission part of the feeding part is composed of imported high-precision ball screw and high-quality wear-resistant linear guide rail, which ensures the accuracy of feeding and the sufficient service life of the machine.
3. Feeding is controlled by feeding carriage. There are two kinds of feeding methods: direct feeding and pinch feeding. When no mandrel, the pinch feeding method can be used. The feeding can be repeated, and the length of the workpiece is not limited.
4. Equipped with hydraulic mandrel extractor, hydraulic clamping and pressure die, thus ensuring a high-quality bending result.
Hydraulic part
1. The hydraulic system mainly uses imported brands. The hydraulic circuit has cooling and speed adjustment devices, which are powerful stable and durable.
2. Oil cooler or air cooler – can prevent oil deterioration due to high temperature, and keep oil viscosity unchanged to make the machine work stably, thereby greatly improving production efficiency and product quality.
Electrical part
1.Electrical parts- adopt Schneider of France, strong performance, good stability, and long service life, the cabinet conform to IP65, conform CE standard.
Tooling
The materials adopted to make tools are high quality like 42MRMO, #45 steel ，Cr12， vacuum quench heat treatment, and surface nitration to guarantee die abrasion resistance and long operating life for its products. The tool changeover is simple, you will learn fast after watching our video guidance.
Technical Parameters of Automatic 38CNC-5A-3S Pipe Bending Machine
Parameters
38CNC-5A-3S(5axis, 3 stack machine)
Control system
PLC control
Controller storage capacity
500sets program ，20 bends for each program
Max bending capability
Φ38x2mm
Bending radius
250mm
Bending angle
0～185°
Valid mandrel length
3100mm
Maximum feeding length
2400mm
Bending control
Servo motor control 3.0Kw
Bending speed
100°/sec
Bending accuracy
±0.1°
Feeding control
Servo motor, 1.0Kw
Feeding speed
300~800mm/sec
Feeding accuracy
±0.1mm
Rotating control
Servo motor,750w
Rotating speed
270°/sec
Rotating accuracy
±0.1 °
Shifting mode control
Servo motor,750w
Shifting mode speed
300~600mm/sec
Shifting mode accuracy
±0.1mm
Mold change control
Servo motor,3.0Kw
Mold change speed
300~500mm/sec
Mold change accuracy
±0.1mm
Mandrel movement control
Hydraulic control
Main motor power
4.0Kw
System hydraulic pressure
12MPa
Cooling system
Forced air cooling
Size
4470× 1100 × 1430mm
Spare Parts Branding
Item
Name
Specification
Brand
Electrical system
PLC
40EH00T2
Japan Mitsubishi
Rotating servo
MR-JE-750W
Feeding servo
MR-JE-1000W
Bending servo
MR-JE-3000W
Shifting mode servo
MR-JE-750W
Mold change servo
MR-JE-3000W
Touch screen
Taiwan Weinview
Intermediate relay
RXM3AB2BD
Schneider
2P air switch
3P63A
Contactor
LC1D1210M7N
Switching power supply
S-350-24
Taiwan Meanwell
Hydraulic system
Oil pump motor
Y132-4-4KW
China Guanshun
Vane pump
PV2R1-16F
Taiwan Furnan
Sealing elements
UN Ring；O Ring
Taiwan DZDing zing
Glyd Ring
US PARKER
Electromagnetic valve
D4-03-3C2/3C4
Japan YUKEN
Mechnical part
Linear guide
Taiwan Hiwin
Automatic 38CNC-3 Stack-5 Axis Pipe Bending Machine Features
Machine Body
1. Ultra-thick Q235 welded steel plate is used to make the body of the machine. It then undergoes overall tempering and strict quality measures to eliminate internal stress and ensure strength, stiffness, and life.
2. Machine parts such as axles, gears, slides, are made of #45 steel to provide better mechanical properties, and then quench according to need, to ensure hardness.
3. The shaped parts like the bending head are cast from ductile iron QT500 material, which is not easy to deform, and the stability is good. All casting designs are continuously improved to assure the best performance.
PLC Control
1. PLC control system, equipped with Mitsubishi servo system(servo driver, servo motor, positioning module, CPU, etc.), accurately control the 2 axes respectively, with strong performance and good stability.
2. All the data of pipe bending can be input through the touch screen. The touch screen can be
switched between Chinese and English.
3. Pipe processing Y, B, C data and X, Y, Z data conversion function, and automatically generate the processing parameters of the required pipe length.
4. It has the functions of product quantity statistics and man-hour statistics, which is convenient for production management.
5. Each file can be set with 48 bend angles, and the memory can store multiple sets of files, which facilitates the processing of a wide variety of products and greatly improves production efficiency;
6. After the data is edited, it is protected by a key to preventing the data from being modified arbitrarily;
7. With a power-off memory function, data can be permanently saved.
8. Manual, semi-automatic, and fully automatic operation modes can be set. When trying to bend, you can choose to manually resolve the movement, observe the interference point, and modify the movement.
9. Each bend can set rebound compensation value and demolding clearance according to different materials.
10. The setting of the waiting position, safe position, bending die interference position, pressure die interference position, etc. can all be fine-tuned.
Mechanical part
1. The bending arm is controlled by servo motor and gear,with high bending.
2. The linear transmission part of the feeding part is composed of imported high-precision ball screw and high-quality wear-resistant linear guide rail, which ensures the accuracy of feeding and the sufficient service life of the machine.
3. Feeding is controlled by feeding carriage. There are two kinds of feeding methods: direct feeding and pinch feeding. When no mandrel, the pinch feeding method can be used. The feeding can be repeated, and the length of the workpiece is not limited.
4. Equipped with hydraulic mandrel extractor, hydraulic clamping and pressure die, thus ensuring a high-quality bending result.
Hydraulic part
1. The hydraulic system mainly uses imported brands. The hydraulic circuit has cooling and speed adjustment devices, which are powerful stable and durable.
2. Oil cooler or air cooler – can prevent oil deterioration due to high temperature, and keep oil viscosity unchanged to make the machine work stably, thereby greatly improving production efficiency and product quality.
Electrical part
1.Electrical parts- adopt Schneider of France, strong performance, good stability, and long service life, the cabinet conform to IP65, conform CE standard.
Tooling
The materials adopted to make tools are high quality like 42MRMO, #45 steel ，Cr12， vacuum quench heat treatment, and surface nitration to guarantee die abrasion resistance and long operating life for its products. The tool changeover is simple, you will learn fast after watching our video guidance.
Fully-auto 38CNC-5A-3S CNC Pipe Bending Machine Features
Fully-auto 38CNC-5A-3S CNC Pipe Bending Machine Features
